All Decked Out - Sail Magazine

All Decked Out

David Worden of Kemah, Texas, asks:"I’m thinking of buying an older Cheoy Lee pilothouse 32-footer with sections of teak deck on either side of the pilothouse that flexes when I walk on them. I can see signs of water damage when I look up from below. Do you have an opinion on the best way to repair the deck?Could I cut the fiberglass skin out from belowdecks and
Author:
Publish date:

David Worden of Kemah, Texas, asks:

"I’m thinking of buying an older Cheoy Lee pilothouse 32-footer with sections of teak deck on either side of the pilothouse that flexes when I walk on them. I can see signs of water damage when I look up from below. Do you have an opinion on the best way to repair the deck?

Could I cut the fiberglass skin out from belowdecks and recore the damaged areas? I’m also considering removing the screws in the teak deck, drying the core, and then injecting epoxy into the affected areas through the screw holes."

Don Casey replies:

Teak planks screwed into the top skin of a cored fiberglass deck look great when they are new. But the thousands of perforations from the screws will, in time, almost certainly produce some core damage. Repairing the deck core can be done, but the process is too long to describe here. It is useless to attempt any repair from underneath without first correcting the underlying problem: the holes made by the screws.

Injecting them with epoxy is only a temporary fix and at this point the only real solution would be to remove all the teak, seal every screw hole in the deck with resin, then put down a non-skid overlay and bond the teak strips to the surface rather than screwing them down.

There’s a good chance that the core has been badly damaged by water intrusion and even if you do dry it out, it probably will have to be replaced. That involves removing the top skin from the damaged areas, replacing the core and then rebuilding the skin. A professional survey will tell you what may be involved; be sure you have the time and resources to fix this problem before you put down your deposit.

Related

SouthernOcean

The 50th Anniversary of the Golden Globe

Here we go! The 50th anniversary of the Golden Globe, the first singlehanded nonstop round-the-world race, is upon us. On July 1 one tribute event, the Golden Globe Race 2018, will start out of Les Sables d’Olonne, France, with a fleet of 19 amateur skippers setting out in ...read more

180621-X01-Landing-Page

Volvo Ocean Race Cliffhanger

After racing over 44,000 miles round the world and battling their way past the world’s great capes, including the Cape of Good Hope and Cape Horn, it’s all come down to the final 700-mile leg from Gothenburg, Sweden, to the Hague. Brunel, Mapfre, Dongfeng: going into the ...read more

Stearns Photo

Racing the Solo Mac for a Cause

There are plenty of reasons to do a Chicago-Mac race, and Rich Stearns, who has done literally dozens of ‘em should know. This year, though, he’s doing the Solo-Mac for an especially important reason: to help those with prostate cancer.“Two years ago, I was diagnosed with ...read more

TOTW_PromoSite

SAIL's Tip of the Week

Presented by Vetus-Maxwell.Got a tip? Send it to sailmail@sailmagazine.comRafting dangerOne unseen danger when sailing yachts lie alongside one another for a convivial night is that if they happen roll to a wash or begin to move in an unexpected sea, the spreaders can clash ...read more

180615-01 Lead

A Dramatic Comeback in the Volvo

After winning three of the last four legs in the Volvo Ocean Race (and coming in second in the fourth), Dutch-flagged Brunel is now tied for first overall with Spanish-flagged Mapfre and Chinese-flagged Dongfeng following the completion of Leg 10 from Cardiff, Wales, to ...read more

MFS-5-2018-Propan-SP02

Tohatsu LPG-powered 5hp Propane Motor

Gassing it UpTired of ethanol-induced fuel issues? Say goodbye to gasoline. Japanese outboard maker Tohatsu has introduced an LPG-powered 5hp kicker that hooks up to a propane tank for hours of stress-free running. Available in short-, long- or ultra-long-shaft versions, the ...read more