All Decked Out

David Worden of Kemah, Texas, asks:"I’m thinking of buying an older Cheoy Lee pilothouse 32-footer with sections of teak deck on either side of the pilothouse that flexes when I walk on them. I can see signs of water damage when I look up from below. Do you have an opinion on the best way to repair the deck?Could I cut the fiberglass skin out from belowdecks and
Author:
Publish date:
Updated on

David Worden of Kemah, Texas, asks:

"I’m thinking of buying an older Cheoy Lee pilothouse 32-footer with sections of teak deck on either side of the pilothouse that flexes when I walk on them. I can see signs of water damage when I look up from below. Do you have an opinion on the best way to repair the deck?

Could I cut the fiberglass skin out from belowdecks and recore the damaged areas? I’m also considering removing the screws in the teak deck, drying the core, and then injecting epoxy into the affected areas through the screw holes."

Don Casey replies:

Teak planks screwed into the top skin of a cored fiberglass deck look great when they are new. But the thousands of perforations from the screws will, in time, almost certainly produce some core damage. Repairing the deck core can be done, but the process is too long to describe here. It is useless to attempt any repair from underneath without first correcting the underlying problem: the holes made by the screws.

Injecting them with epoxy is only a temporary fix and at this point the only real solution would be to remove all the teak, seal every screw hole in the deck with resin, then put down a non-skid overlay and bond the teak strips to the surface rather than screwing them down.

There’s a good chance that the core has been badly damaged by water intrusion and even if you do dry it out, it probably will have to be replaced. That involves removing the top skin from the damaged areas, replacing the core and then rebuilding the skin. A professional survey will tell you what may be involved; be sure you have the time and resources to fix this problem before you put down your deposit.

Related

TOTW_PromoSite

SAIL's Tip of the Week

Presented by Vetus-Maxwell. Got a tip? Send it to sailmail@sailmagazine.com The double range  Every skipper knows about ranging two objects in line to keep the boat on track in a cross-current. What’s less obvious is monitoring both sides of a gap such as a harbor entrance. ...read more

FamilyCruise

Bareboating on Puget Sound

Depending on where you are, Puget Sound can look no bigger than a mountainous version of the Intracoastal Waterway. That’s what I thought when I first laid eyes on it from the lighthouse at Mukilteo Park on a sunny day last July. Then I went to the top of the iconic Space Needle ...read more

Bali4point1

Boat Review: Bali 4.1

Coming fast on the heels of its predecessor, the Bali 4.0, the Bali 4.1 adds a number of improvements, many of them inspired by feedback from owners and charterers. She’s an evolution of a concept that has already proven popular and very many benefits from its builder’s ...read more

Headsail

Ask Sail: Silencing A Rattling Headsail

Q: Our Pearson 26 has a 110-percent jib that tends to rattle very noisily at the top hank. We only bought the old boat recently, but it must have been happening for a long time, since there’s a deep groove worn inside that bronze hank. The jib has an unusually large and wide ...read more

Alerion2048x

Alerion Yachts 33, the 90 Minute Get Away

Easy to sail, luxurious, and swift; the Alerion 33 is the solution to your busy life. The intuitive, simple rig design, easy set-up, and put-away mean there’s no need to wait for crew to enjoy a weekend, a day, or an hour out sailing. Her beauty and comfort are evident in the ...read more

anchor

Know how: Ground Tackle

Your ground tackle is like a relationship—the more you care for it, the longer it will last. So, how do you enhance the relationship? First up, think of the accommodations—a damp, salt-rich, often warm environment, just the kind of thing to encourage corrosion. What can be done? ...read more

DSC_7522

Boat Review: Beneteau Oceanis 46.1

The Beneteau sailboat line has long represented a kind of continuum, both in terms of the many models the company is offering at any given moment and over time. This does not, however, in any way diminish the quality of its individual boats. Just the opposite. Case in point: the ...read more